Sheared and Gauered Rectangular Flat Bar

Sheared and Gauered Rectangular Flat Bar

What is a Sheared and Gauered Rectangular Flat Bar?

A sheared and gauered rectangular flat bar is crafted by cutting a stainless steel plate to size. This offers a cost-effective alternative to milling. While true bars are milled, the shearing process reduces costs while maintaining structural integrity. However, a sheared bar tends to have more liberal dimensional tolerances. For instance, the width tolerance for sheared bars is approximately 0.125″. Meanwhile, the minimum under-tolerance for plate thickness is 0.010″ with an over-tolerance of at least 0.090”.

The top and bottom surfaces may feature different finishes because a sheared rectangular bar is cut rather than milled. Cutting also results in an edged flat bar with twists or camber. To enhance uniformity, Alcobra Metals applies the Gauer process, which straightens and conditions the edges of the steel bar.

rectangle

The gauering process includes the following steps, which result in an edge-conditioned stainless gauer bar:

  • Rollers break the metal’s memory to eliminate twists and camber.
  • Dies remove shear burrs, ensuring a smooth, burr-free edge.
  • The bar is straightened and flattened, ensuring uniform corners.
By combining shearing and gauering, Alcobra Metals provides rectangular flat bars that deliver cost-effective solutions with dimensions that can approximate true bars.

Benefits and Applications of Sheared and Gauered Flat Bars

Discover the unique benefits and wide-ranging applications of sheared and gauered stainless steel flat bars:

Better for Precision Work

Thanks to the edge-conditioning and gauering process, sheared and gauered flat bars offer improved tolerances over standard sheared bars. With more uniform thickness and straighter edges, they are ideal for precision work in various industries.

Cheaper and More Readily Available

Sheared flat bars are more economical and readily available than true bars. While a true flat bar is milled to exact dimensions, the production costs are higher because it is hot rolled, annealed, and treated. Sheared and gauered flat bars meet most flat bar needs that don’t require strict tolerances but still offer the added benefit of uniform corners.

Enhanced Edge Conditioning for Precision

The gauering process creates edge-conditioned flat bars with smooth, burr-free edges, reducing the need for post-production finishing. While the top and bottom surface finishes may differ, the clean edges make these bars suitable for both structural and decorative applications.

Available Grades of Stainless Steel

Alcobra Metals offers stainless sheared and gauered flat bars in T304 and T316 stainless steel grades. Each is tailored to specific applications:

T304 Stainless Steel

Known for its excellent corrosion resistance, 304 stainless steel is commonly utilized in industries such as food processing, construction, and kitchen equipment. Its high levels of chromium and nickel ensure durability in environments requiring long-lasting, non-corrosive materials.

T316 Stainless Steel

For more demanding applications, particularly in saline or chloride-rich environments, 316 stainless steel provides superior performance. The addition of molybdenum enhances its corrosion resistance, making it ideal for marine applications, chemical processing, and environments exposed to harsh chemicals.

Why Choose Alcobra Metals for Sheared and Gauered Rectangular Flat Bars?

At Alcobra Metals, we pride ourselves on delivering premium-quality stainless steel and other specialty metals to customers of all sizes. Whether you’re managing a large-scale manufacturing project or tackling a DIY build, we welcome every order—no minimum required. As a national distributor, we offer competitive pricing and fast order fulfillment, ensuring timely delivery across the U.S.

Our expertise in sheared and gauered rectangular flat bars means you’ll receive products that meet your specifications with more accurate tolerances and high-quality edge conditioning. From construction to industrial applications, we supply the materials you need, backed by our dedication to customer satisfaction and reliability.

Order Sheared and Gauered Rectangular Flat Bars Today

At Alcobra Metals, ordering sheared and gauered rectangular flat bars is as simple as shopping online. Browse our flat stainless steel bar selection, select the size and tolerances that meet your needs, choose your desired quantity, and proceed to checkout. For custom orders, we offer processing services tailored to your specific requirements. Contact us for a free quote, and we’ll help you find the perfect solution for your project.

Whether you need 304 stainless steel for its corrosion resistance or 316 stainless steel for more demanding applications, we have the inventory to match your requirements. Start your order today and benefit from our swift, reliable service and commitment to delivering high-quality specialty metals.

Scroll to Top